ID Casting: Our Production Steps .
Foundry
Zamak foundry
Magnesium Foundry
Destemming / Cutting
After injection molding, the parts must be separated from the sprue and flash through a trimming process—which can be manual, automatic, or performed in a tumbler—or using cutting tools for larger and more complex parts.
Deburring and Finishing
Nous adaptons notre processus d’ébavurage et de parachèvement des pièces en Zamak et en Magnésium en fonction de leurs caractéristiques et des besoins définis par nos clients.
We use all available technologies—either in-house or in collaboration with our specialized partners—to achieve this, enabling us to offer our customers a wide range of solutions such as tribofinishing, tumbling, shot blasting, polishing, microbeading, thermal deburring, cryogenic treatment, and more… ID Casting’s core strength lies in the quality of the finished product, made possible by high-performance equipment that allows for the inspection of every single part.
Machining Operations
Our machine tool fleet includes traditional machines, multi-spindle machines, transfer machines, and modern CNC machining centers , enabling us to meet our customers’ machining needs for our Zamak and magnesium castings in small, medium, and large production runs. Machining may be followed by additional processes such as deburring, washing, impregnation, and leak testing, which we perform in-house or through our specialized partners.
Assembly
Committed to satisfying its customers and providing them with meticulous service and attention to detail, ID Casting offers additional services: we provide comprehensive solutions for assembly, kiting, bonding, inspection, and crimping for small, medium, and large production runs. Our development and manufacturing teams use the latest technologies available on the market to assemble, screw, glue, and inspect products with precision, reliability, and serviceability. Whether using manual, automated, or robotic methods, with human or electronic inspections, we ensure that every component is assembled and inspected in accordance with the defined and expected specifications. At ID CASTING, we have the expertise needed to produce complex assemblies, and we are committed to delivering reliable and durable results.
Finishes
We place great importance on the finish of each piece; therefore, we use advanced finishing techniques to achieve a high-quality appearance and a smooth surface. We ensure that every part is meticulously finished according to the required specifications. We are committed to delivering exceptional finished products that meet your highest expectations.
Control
At ID CASTING, we pay special attention to quality control to ensure flawless parts, enabling us to strive for “zero” defects.
Our team uses FMEA to identify, early in the process, the aspects and criteria that need to be monitored during product series production. On the production floor, during each stage of manufacturing, our quality control teams and operators conduct either sampling inspections or 100% inspections using advanced inspection techniques and equipment. This enables us to meet the most stringent standards, as well as our customers’ requirements and specific needs.
Our commitment to quality is reflected in our meticulous approach to detecting defects and imperfections, ensuring first-rate results.
Logistics
Logistics is a key aspect of ID CASTING. We are committed to ensuring efficient management and guaranteeing on-time delivery of your parts.
We tailor our services to our customers’ needs and are able to process forecasts and receive orders via EDI or Web-EDI.
Our ERP systems (Capawin and Sylob), combined with our Cyclade production monitoring system, enable us to plan, analyze, and track our production and inventory in real time, with the goal of guaranteeing our customers a service level of over 96%.
At ID CASTING, we strive to provide you with a hassle-free experience when it comes to logistics and delivery, ensuring that your parts reach you on time and in perfect condition.
Our priority? Your satisfaction. We do everything we can to meet your expectations.
When you work with ID Casting, you’re guaranteed
that you’ll have both professional expertise and interpersonal skills at your side.
